Loading belt conveyor
A conveyor system specifically designed to efficiently transfer goods or materials onto trucks, trailers, or containers.
Belt width: 400-1200mm
Fixed length: 3-26 meters
Extended length: 2.8-14 meters (can be customized)
Application: Widely used in various industries such as logistics, warehouses, distribution centers and manufacturing facilities.
product description
Loading belt conveyor, also called truck loading belt conveyor, is a type of conveyor system commonly used in industries for the efficient and automated loading of materials onto trucks, containers, or other transportation vehicles. These conveyors consist of a continuous belt that moves along a designated path, carrying materials from one point to another. Loading belt conveyors play a crucial role in streamlining the loading process, reducing manual labor, and improving efficiency in material handling operations.
Types of loading belt conveyor
Loading belt conveyors can be customized to fit specific application needs. Here are some variations:
Fixed or Portable: Fixed conveyors are permanently installed at loading docks, while portable conveyors can be moved around the facility for flexible use.
Telescopic: These extendable conveyors can be adjusted in length to reach different sized trucks.
Working principle
Here’s how a loading belt conveyor works:
Material Loading: Products are placed on the infeed end of the conveyor belt. This can be done manually or automatically using other conveyor systems feeding into the loading conveyor.
Belt Movement: The conveyor belt is powered by a motor and drive system, causing it to continuously move in a forward direction. The belt material is typically made of rubber or PVC with cleats or grips to improve traction and prevent items from slipping during transport.
Material Elevation (Optional): Some loading belt conveyors can be adjusted to an incline, allowing them to elevate materials to the height of the truck bed. This is particularly useful for high-profile trucks or containers.
Product Discharge: Once the materials reach the end of the conveyor belt, they discharge onto the waiting truck or trailer.
Features
Loading belt conveyors offer numerous advantages over traditional manual loading methods:
Increased Efficiency: Automates the loading process, significantly reducing loading and unloading times.
Improved Ergonomics: Reduces manual labor requirements, preventing worker strain and fatigue.
Enhanced Safety: Minimizes the risk of injuries associated with manual lifting and handling of goods.
Boosted Productivity: Faster loading times lead to increased throughput and overall productivity.
Reduced Damage: Controlled movement on the conveyor belt minimizes the risk of product damage during loading.
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Model parameters
Type | section | Fixed Length (A) | Extension length (B) | Total Length (C) | Belt Length (W) |
DH-2-6A/4B | 2 | 6000 | 4000 | 10000 | 600/800 |
DH-3-5A/7B | 3 | 5000 | 7000 | 12000 | 600/800 |
DH-3-6A/8.6B | 3 | 6000 | 8600 | 14600 | 600/800 |
DH-4-5A/10B | 4 | 5000 | 10000 | 15000 | 600/800 |
DH-4-6A/12.6B | 4 | 6000 | 12600 | 18600 | 600/800 |
product structure
1. Steel plate: 16Mn steel plate, strong rigidity, high bending strength, stable structure and strong impact resistance
2. Interface: The connection of the side plate and cover plate is connected by countersunk head screws above grade 8.8, and the welding place is tight and smooth
3. Copper core motor: high-quality copper core motor is processed with high-quality steel, high-power all-copper wire, fast, accurate and durable
4. Terminal: The terminal is designed with anti-collision function. When the anti-collision resistance is greater than 5kg, the equipment will automatically stop
5. Liftable bracket: The bracket can be lifted and lowered freely, matching the height of cargo loading and unloading, making work easier and more efficient
6. Belt deviation correction structure: The belt deviation correction structure design prevents the belt deviation from affecting the conveying, which is convenient and easy to maintain
Applications
Loading belt conveyors are utilized in a variety of industries and settings, including:
Logistics and Warehousing: Loading belt conveyors are commonly used in warehouses and distribution centers to load goods onto trucks and shipping containers for transportation.
Manufacturing: In manufacturing facilities, loading belt conveyors help streamline the process of loading raw materials or finished products onto pallets or containers for further processing or distribution.
Ports and Terminals: Loading belt conveyors play a critical role in port operations, facilitating the efficient loading of bulk materials such as grains, ores, and containers onto ships for transport.
Construction: In construction sites, loading belt conveyors are used to transport materials such as sand, gravel, and construction debris for loading onto trucks or disposal containers.
Solutions by Industry
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Logistics Warehouse
A large logistics warehouse that handles the loading and unloading of various goods for distribution. They utilize loading belt conveyors at their loading docks to efficiently load trucks and trailers with packages, cartons, and palletized goods. The loading belt conveyors are integrated with their warehouse management system, allowing for seamless tracking and coordination of shipments.
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Manufacturing Facility
A manufacturing plant that produces consumer goods and packages them for shipment. They employ loading belt conveyors as part of their packaging line to load finished products onto trucks. The loading belt conveyors are designed with adjustable heights to accommodate different truck bed heights, and they ensure a smooth and continuous flow of products for efficient loading.
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Port Terminal
A busy port terminal that handles the loading of bulk materials onto ships for export. They rely on loading belt conveyors to transfer bulk commodities such as grains, ores, and coal from storage facilities onto the vessels. The loading belt conveyors are equipped with specialized features such as dust suppression systems and heavy-duty construction to withstand the harsh port environment and ensure safe and efficient loading operations.