Belt Conveyors System
The simplest material conveying system, used to realize the transportation of bulk or packaged materials from point A to point B.
Belt width: 500mm-1000mm
Conveying distance: 2-240m
Conveying capacity: 1-500t/h
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Introduction of Belt Conveyors System
The belt conveyor system mainly uses the continuous or intermittent motion of the conveyor belt to transport various items of different weights.The belt conveying system can be designed in various ways, such as horizontal, inclined or vertical, turning; adding ribs to prevent falling to convey bulk materials, and can also convey various cartons, packaging products and other goods, with a wide range of types and applications.The function of the conveyor belt is to move objects from point A to point B with minimal effort.
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Product Types of Belt Conveyors System
Features: 30°-90° conveying products, the rib design prevents the material from slipping.
Purpose: Inclined belt conveyors are ideal for mezzanine, dock, floor to overhead conveying applications and where inclined conveying is required.
Features: The 3-stage retractable belt (3-26m) can penetrate deep into the interior of the carriage, and the height can be adjusted to match the handling
Application: For loading and unloading of container trucks. Widely used in bagged products, logistics distribution centers, express tire handling and other industries.
Features: Movable, lightweight, with baffles, lower cost
Uses: It is used for loading, unloading and transshipment of bulk materials and packaging of wheat, corn, soybeans and other grain crops.
Features: food grade PVC safe and harmless, stainless steel bracket
Uses: used in factories with strict hygiene requirements such as snacks, vegetables, nuts, condiments, pharmaceuticals, chemicals, etc.
Different types of conveyor belt options
Conventional rubber belt material
The surface of the conveyor belt is designed with V-shaped anti-slip patterns to provide additional friction for the conveyed materials
Conveyor belts for the food or pharmaceutical industry - hygienic
Conveyor belt with added sidewall and baffle design - to avoid slipping and waste of materials during inclined conveying
Conveyor belts made of special materials or coatings, high temperature resistant, low temperature resistant, oil resistant or corrosion resistant
Features and Benefits
1. Simple structure, easy maintenance, low energy consumption and low use cost.
2. It can realize multi-point loading and multi-point unloading.
3. Low noise, suitable for occasions where the working environment is relatively quiet.
4. The main components are interchangeable and versatile.
5. The conveying is stable and reliable, and there is no relative movement between the material and the conveyor belt, which can avoid damage to the conveyed material.
6. The conveying capacity is strong, the conveying distance is long, and the operation is reliable, and it is easy to realize automation and centralized control.
7. The conveying range is wide, which can continuously convey wet, dry, powdery and bulk materials and finished items.
8. Equipment with special requirements for heat resistance, cold resistance, waterproof, anti-corrosion, explosion-proof, flame retardant, etc. can be customized according to different conveying processes and working environments.
Belt Conveyors System Design Options
The belt conveyor system consists of conveyor belts, idlers, rollers and driving devices, brakes, tensioning devices, loading, unloading, cleaners and other devices.
Conveyor belt: There are two commonly used rubber belts and plastic belts. The rubber belt is suitable for working environment temperature between -15~40℃. The temperature of the material does not exceed 50 °C, and the manufacturer needs to be informed when ordering above 50 °C, and a high temperature resistant conveyor belt can be selected. The inclination angle of upward conveying of bulk material is 12°~24°. Skirt belts are available for large inclination conveying. The plastic belt has the advantages of oil, acid and alkali resistance, but it has poor adaptability to the climate and is easy to slip and age.
Idler: There are groove idler, flat idler, self-aligning idler and buffer idler. The trough-shaped idler (composed of 3 rollers) supports the bearing branch to transport the bulk material; the self-aligning idler is used to adjust the lateral position of the belt to avoid deviation; the buffer idler is installed at the receiving place to reduce the The impact of the material on the belt.
Roller: divided into driving roller and reversing roller. The drive drum is the main component for transmitting power. There are single rollers (the wrapping angle of the tape to the roller is 210°~230°), double rollers (the wrapping angle is up to 350°) and multiple rollers (for high power), etc.
Tensioning device: its function is to make the conveyor belt reach the necessary tension, so as to avoid slipping on the driving drum, and to ensure that the deflection of the conveyor belt between the idlers is within the specified range. Including screw tensioning device, heavy hammer tensioning device and car tensioning device.
1. Suspension type: only used for special factory layout, limited to small belt conveyor system.
2. Anti-slip design: it is mostly used for the inclined conveying of bulk materials, and plays a blocking role.
3. Movable: It is very convenient for frequent changes of transportation sites such as grain processing, wharf or loading and unloading.
4. Adjustable inclination height: suitable for situations where the conveying angle changes frequently or the conveying height is large.
5. Increase the silo: increase the feeding amount at the feed end to increase the conveying output.
6. Closed design: It is mostly used to transport powder or odorous materials to prevent dust or odor from escaping.
Structure of Belt Conveyors System
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Hanging
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Anti-slip design
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Mobile
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Adjust the height
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Self-contained silo
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Closed conveying
Video
Grain belt conveyor for corn palletizing
PVC belt conveyor conveys capsules
Retractable Belt Conveyor for parcel loading
Climbing Belt Conveyor for garbage collection
Application
Belt Conveyors System is an effective conveying option with simpler construction and less budget. Belt Conveyors System can be applied in various scenarios of life, from airport subway shopping malls to automobile manufacturing machinery processing, food processing plants, grain processing plants, pharmaceuticals, granaries, express stations, docks, mines, etc. The belt conveyor system is also very suitable for use in the production line, with other conveyor or packaging machines. Conveying includes but is not limited to bulk materials, packaged products, packages, irregular objects:
courier box | machine accessories |
bucket | gravel |
haystack | feed |
food | recycle rubbish |
vegetable | capsule |
candy | tire |
fruit | potato chips |
Solutions by Industry
For bulk or packaged food, some medicine delivery
Recommended Belt Conveyors System: PVC belt conveyor
Features: safe and hygienic, in line with food safety standards, oil resistant, high and low temperature resistant, acid and alkali corrosion resistant
Conveying bulk or bagged grain, partial parcels
Recommended Belt Conveyors System: Grain Belt Conveyor/Troughed Belt Conveyor
Features: The structure is simple and light, can be operated by a single person, most of them are mobile design, the purchase cost is low, and it can save manpower input.
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Climbing Belt Conveyor is Conveying okra
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Two Belt Conveyors are Conveying meat
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Retractable Belt Conveyor is delivering boxes