Belt Conveyors System
Belt conveyor systems are used for continuous transportation of bulk materials such as coal, grain, ore and food materials, widely applied in mining, agriculture, food processing, logistics and chemical industries. Prices typically range from $2,000 to $80,000.
Feed width: 500-1000mm
Production capacity: Up to 500 tons/hour
Conveying length: Up to 240m
Max incline angle: Up to 30°
Motor power: Customized according to requirements
Introduction of Belt Conveyors System
The belt conveyors system mainly uses the continuous or intermittent motion of the conveyor belt to transport various items of different weights.The belt conveying system can be designed in various ways, such as horizontal, inclined or vertical, turning; adding ribs to prevent falling to convey bulk materials, and can also convey various cartons, packaging products and other goods, with a wide range of types and applications.The function of the conveyor belt is to move objects from point A to point B with minimal effort.
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Product Types of Belt Conveyors System
Features: 30°-90° conveying products, the rib design prevents the material from slipping.
Purpose: Inclined belt conveyors are ideal for mezzanine, dock, floor to overhead conveying applications and where inclined conveying is required.
Features: The 3-stage retractable belt (3-26m) can penetrate deep into the interior of the carriage, and the height can be adjusted to match the handling
Application: For loading and unloading of container trucks. Widely used in bagged products, logistics distribution centers, express tire handling and other industries.
Features: Movable, lightweight, with baffles, lower cost
Uses: It is used for loading, unloading and transshipment of bulk materials and packaging of wheat, corn, soybeans and other grain crops.
Features: food grade PVC safe and harmless, stainless steel bracket
Uses: used in factories with strict hygiene requirements such as snacks, vegetables, nuts, condiments, pharmaceuticals, chemicals, etc.
| Product Type | Key Features | Best Applications |
|---|---|---|
| Inclined Belt Conveyor | 30°-90° inclination; ribbed belt prevents material slipping; ideal for vertical or mezzanine conveying | Mezzanine floors, docks, floor-to-overhead conveying, bulk material elevation |
| Retractable/ Telescopic Belt Conveyor | 3-stage retractable design (3-26m); adjustable height; extends deep into truck carriages | Container loading/unloading, logistics distribution centers, express delivery, tire handling |
| Portable/Mobile Belt Conveyor | Lightweight construction; movable with wheels; baffle design; lower cost | Loading, unloading, and transshipment of grain crops (wheat, corn, soybeans) and bulk materials |
| Food-Grade Belt Conveyor | FDA-approved food-grade PVC belt; stainless steel bracket; safe and hygienic | Snack food, vegetable, nut, condiment, pharmaceutical, and chemical processing |
Features and Benefits
The Belt Conveyors System features a simple structure, quick-release rollers and easy-access inspection points reduce maintenance time by 30%, our energy-efficient motor cuts power consumption by 15% compared to traditional models, and low operating costs. It enables multi-point loading and unloading. Low noise makes it suitable for relatively quiet working environments. Major components are interchangeable and versatile. Conveying is stable and reliable, with no relative movement between the material and the conveyor belt, preventing damage to the conveyed material. It boasts strong conveying capacity, long conveying distance, reliable operation, and ease of automation and centralized control. It has a wide conveying range, capable of continuously conveying wet, dry, powdery, bulk materials and finished products. Customized equipment with special requirements such as heat resistance, cold resistance, waterproofing, corrosion resistance, explosion-proof, and flame retardancy can be customized according to different conveying processes and working environments.
Optional customizations are available to meet specific operational needs, including hanging design for overhead space utilization, anti-slip surface for inclined conveying, mobile height adjustment for flexible loading positions, self-contained silo for integrated feeding, and closed conveying system for dust-free material handling.
Structure of Belt Conveyors System
The belt conveyors system consists of conveyor belts, idlers, rollers and driving devices, brakes, tensioning devices, loading, unloading, cleaners and other devices.
Conveyor belt: Rubber belts handle temperatures from -15°C to 40°C. For applications above 50°C, high-temperature resistant belts are available. Plastic belts offer oil, acid, and alkali resistance but are prone to slipping in humid conditions—we recommend them only for dry indoor environments.. The rubber belt is suitable for working environment temperature between -15～40℃. The temperature of the material does not exceed 50 °C, and the manufacturer needs to be informed when ordering above 50 °C, and a high temperature resistant conveyor belt can be selected. The inclination angle of upward conveying of bulk material is 12°～24°. Skirt belts are available for large inclination conveying. The plastic belt has the advantages of oil, acid and alkali resistance, but it has poor adaptability to the climate and is easy to slip and age.
Idler: There are groove idler, flat idler, self-aligning idler and buffer idler. The trough-shaped idler (composed of 3 rollers) supports the bearing branch to transport the bulk material; the self-aligning idler is used to adjust the lateral position of the belt to avoid deviation; the buffer idler is installed at the receiving place to reduce the The impact of the material on the belt.
Roller: divided into driving roller and reversing roller. The drive drum is the main component for transmitting power. There are single rollers (the wrapping angle of the tape to the roller is 210°～230°), double rollers (the wrapping angle is up to 350°) and multiple rollers (for high power), etc.
Tensioning device: its function is to make the conveyor belt reach the necessary tension, so as to avoid slipping on the driving drum, and to ensure that the deflection of the conveyor belt between the idlers is within the specified range. Including screw tensioning device, heavy hammer tensioning device and car tensioning device.
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Hanging
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Anti-slip design
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Mobile
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Adjust the height
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Self-contained silo
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Closed conveying
Application
Belt Conveyors System is an effective conveying option with simpler construction and less budget. Belt Conveyors System can be applied in various scenarios of life, from airport subway shopping malls to automobile manufacturing machinery processing, food processing plants, grain processing plants, pharmaceuticals, granaries, express stations, docks, mines, etc. Conveying includes but is not limited to bulk materials, packaged products, packages, irregular objects:
| courier box | machine accessories |
| bucket | gravel |
| haystack | feed |
| food | recycle rubbish |
| vegetable | capsule |
| candy | tire |
| fruit | potato chips |
Solutions by Industry
Our belt conveyor systems serve a wide range of industries, each with unique material handling challenges. From food-grade sanitary requirements to heavy-duty mining operations, we provide tailored solutions that address specific industry needs. Below are some of the key industries we support and how our conveyor systems are applied in each sector.
Food Processing
Our food-grade belt conveyor systems handle delicate produce such as okra, vegetables, and fruits with minimal damage, thanks to adjustable belt speed and soft-touch side guides. For meat and poultry processing, stainless steel construction and easy-clean FDA-approved belts ensure compliance with strict hygiene standards.
Logistics & Distribution
Retractable belt conveyors penetrate deep into truck carriages for efficient loading and unloading of boxes, packages, and tires. The 3-stage telescopic design (up to 26m) and height-adjustable feature significantly reduce manual labor and improve turnaround time at distribution centers.
Mining & Bulk Material Handling
Heavy-duty belt conveyors handle abrasive materials including ores, gravel, coal, and feed with capacities up to 500t/h and conveying distances up to 240m. Trough-shaped idlers and self-aligning rollers ensure stable operation even in dusty and high-impact environments.
Agriculture & Grain Processing
Portable belt conveyors provide flexible loading, unloading, and transshipment solutions for wheat, corn, soybeans, and other grain crops. Lightweight and mobile designs allow easy repositioning across storage silos and processing facilities.
Pharmaceutical & Chemical
Enclosed belt conveyor systems with dust-proof design prevent contamination of sensitive materials. Food-grade PVC belts and stainless steel brackets meet the rigorous sanitary requirements of pharmaceutical and chemical manufacturing.
Frequently Asked Questions
Q1: What is a belt conveyor system?
A: A belt conveyor system is a mechanical device that uses a continuous belt to transport materials from one point to another.
Q2: How does a belt conveyor work?
A: It works by rotating a belt around pulleys driven by a motor, carrying materials along the belt surface to the discharge point.
Q3: What are the main components of a belt conveyor system?
A: The main components include the belt, drive pulley, tail pulley, idler rollers, tensioning device, and control system.
Q4: What is the maximum incline angle for a belt conveyor?
A: Standard belt conveyors handle up to 20° incline; with cleated or ribbed belts, up to 30° is possible.
Q5: Can belt conveyor systems be customized?
A: Yes, Dahan offers customizable options for belt width (500-1000mm), length (up to 240m), capacity (up to 500t/h), belt material, and add-on features.
